Alternator Upgrade

So while digging through my box of parts that the previous owner provided me, I ran across a brand new alternator, which ended up being a 280ZX internally regulated 60amp model.  After upgrading to the Pertronix electronic ignition last year, I began to hear that the 240z's voltage regulator and 40amp alternator might not be powerful enough, so I investigated upgrading. All it cost me was the price of a diode ($2 @ Radioshack) as I had all of the other parts already.

I was able to find a good article at ZHOME.COM (http://www.zhome.com/ZCMnL/tech/280Alt.html) but it lacked the detail and pictures that I needed.

      

After removing the voltage regulator I found out why its recommended to go with an internally regulated alternator -- look at how the backing plate has melted!

In order to eliminate the external voltage regulator I needed to create a jumper, including a diode to allow the car to turn off when the key is removed.  Here is the best diagram I was able to find on the internet:

I ended up using a spare voltage regulator connector (and kept the somewhat working voltage regulator in one piece in case I ever needed to switch back).  This connector then plugs in just like the voltage regulator would.

 

 Once installed with the waterproof boot that I had laying around (which fit perfectly), I was able to tuck the jumper harness under the wires and it looks like its always been there.

Now that I've been driving on the new alternator without the external voltage regulator I can honestly say the car is running better than it probably did when it was new.  This was a great upgrade and should be done by anyone having ignition or performance issues (I thought it was my carburetors, but all along it was electrical issues).